Thursday, 19 September 2013

Maintaining Concrete Batching plant in Recession Period

Why to maintain Concrete Batching Plant?

A batching plant or a concrete plant is big equipment that is used to form concrete by applying different components like sand, water, rocks, potash, cement, etc. Investing in a concrete plant will obtain good results in producing high quality concrete and save cement amount considerably than from conventional mixing method with man power. In addition, producing concrete through batching plant will stay a good machinery option for cost effective civil works.  Investing in ready mix concrete plant like batching plant is an ideal option for all seasons irrespective of recession if maintained properly as the maintenance aspect of such machineries demands more attention. A concrete batching plant contains many components such as the butterfly valve, belt conveyer, mixer or mixing console, and other controlling systems such as the sensor, digital display etc. every component has significant purpose for effective functioning hence maintaining as per the instructions given be the machinery manufacturer will help to obtain high productivity results for all seasons and prevent frequent breakdown of the machinery.

How to Maintain Concrete Batching Plant?

For obtaining effective results there are some important tips that need to be followed to maintain concrete batching plant such as
  • Cleaning the machinery surrounding and the whole machinery structure is the primary tip for good maintenance as that will keep up the machine operations function normally for a long run
  • The hopper is one of the important parts of the batching plant machinery which has to be cleaned periodically by removing the left over from the product.
  • Checking the electrical and electronic aspects such as sensor, indicators, power supply, power consumption reading will help to monitor if the machinery functions normally.
  • Routine examination of other parts such as the cylinder, valves at the opening and outlet will also help for effective functioning
  • Above all, maintaining the critical parts of the plant such as the valves, mixer, filters, oil misting with the help of professionals or support engineers sent by the manufacturer will stay a healthy option to sustain the life of the whole plant. To know more about concrete construction equipments, kindly visit – http://www.apolloinfratech.com/concrete_batching_plant_ats_45_plant.html

Simple Methods that will Save from Big Loss

Running concrete batching machinery has certain disadvantages also which might happen due to inappropriate maintenance. There are some easy ways to maintain concrete batching plant they are
  • Preventive maintenance and inspection-A scheduled maintenance and inspection of all the component parts and relative working units will prevent the machinery from breakdowns
  • Cleaning the whole plant including the central mixer unit, by using a truck-wash system or by using an automated system that works with electrical power will strategically reduce the risk of breakdowns and will keep up the machinery’ effectiveness for a long run.
  • Controlling the batching process is another ideal tip to maintain the efficacy of the plant. This includes organising the sequence of concrete ingredients in correct proportion and at the same time monitoring the productivity speed will prevent the batch process to work without any stoppage.
  • Safety – Considering all the safety point of view including electrical and electronic aspects while working with the motors is also a major point need to be considered to prevent any loss
  • Accessibility-Proper arrangement of dispatching the ready mix concrete at proper schedule is yet another way of obtaining efficient productivity with minimum or no place for loss.
Conclusion
A ready mix concrete plant like batching plant is an excellent option to make money however paying proper attention to the maintenance aspects will help in obtaining reliable revenue.

This article has been written by Mitul Patel, owner of Apollo Infratech, India’s largest concrete equipment manufacturing company offering high quality concrete construction equipment such as concrete batching plants, transit mixers, concrete pumps, concrete equipment and related spares.

Tuesday, 2 April 2013

Some Common Modern Construction Process

Technology plays an important part in many sectors today, the building and construction sector is not any different. There are lots of modern day construction machines in the market that are all geared towards making work easier. The demand for concrete at any construction project is obvious. Depending on the nature and size of the project, some people may mix their concrete on site while other may opt for mobile trucks mounted with concrete mixing pumps.

Types of concrete mixers used in modern day construction
There are many types of concrete mixers used in this sector. There are simple hand controlled ones that are used for small scale jobs. These are diesel powered and can mix small amounts of concrete at a time. They are favourable for repairs of homes and other domestic needs. The bigger projects however depend on different kinds of equipment. In many cases, they use the pumps mounted on trucks or trailers. The boom pump or trailer mounted concrete pump is one of the most commonly used mixers. With this machine, the concrete can be mixed on transit or at a cement factory several miles away from the construction site. The boom on the back of the trailers or truck continues spinning as the truck is driven to the site. That way, the concrete mixture reaches the site in its good state ready for use. It is them pumped out into the required areas and with accurate precision.

Types of Concrete Batching Plant for Infrastructure Development
Besides the process of building a home or houses in general, there are other sectors where concrete is largely used. The road and infrastructure sector is one such option. The process of building roads is often to demanding in terms of material and equipment. Most road construction companies require big concrete mixers to make their work much easier. They must also be mounted on trucks or trailers to enhance easy movement of the materials from the source to the construction site where they are to be used.

It is important for anyone in need of a good plant for concrete to note that there are mainly two types in the market so far. These are the ready mix and the central mix plants. There are two glaring differences between the two types of plants. The ready mix plant operates by mixing all the important ingredients into the tank with the exception of water right at the factory level. Once all the components are added into the pump on the truck, water is finally included as the truck gets on its journey to the site of construction. This method ensures that the components in the tank will be mixing as the truck drives on its way to the building place. Further information about Concrete Batching Plant Visit - http://www.apolloinfratech.com/concrete_batching_plant_ats_45_plant.html

The central mix plant on the other hand also includes all the ingredients necessary in having a good concrete mix as well as the water on location at the cement factory. This is mixed well and therefore all that is left is o get ready made mixture onto a truck in recommended portions. This is also a good way to go because you can be assured of the quality of the concrete since it is all done at the parent company where there are machines and applications that can safeguard against poor quality.

Ready Mix Concrete – An Efficient Solution for Constructions than On-Site Concrete Mixing

Concrete can be sourced in two ways for the constructions. It can either be mixed at the construction site or can be readily got from a centralized concrete mixing unit from where it is then transported to the site in the mobile concrete trucks or mixers. As in the former case the concrete is imported to the site and is readily available for use in the constructions, it is usually referred as ready mix concrete. The plant in which this ready mix concrete is manufactured is known as a ready mix concrete plant.
There are several advantages of using ready mix concrete as input for the constructions over the on-site concrete mixing process. For concrete mixing or production at the construction site, one requires installing the concrete mixing unit at the site. This will require space, costs and also efforts. In certain cases the on-site concrete mixing is preferred as construction solutions but this can be the case only when there is enough space available at the construction site because this will require installing the concrete equipment for concrete production. Additional costs will also be consumed in installing the equipment and employing the additional workforce required to be employed for running these concrete production units for manufacture of concrete. On the other hand with ready mix concrete plant solutions you are free of all such burdens of installing the equipment or employing extra labor force for taking care of the concrete production. You can readily get the concrete for your constructions from a centralized manufacturing unit with reduced efforts and also costs.
For small scale construction projects where space and budget are the constraints, ready mix concrete is a definite solution. This is an efficient and cost effective solution to source concrete without any wastage of materials or added costs incurring for concrete production. The time required for concrete production will be saved with the ready mix concrete and the constructors can get sufficient time to concentrate on other core parts of the construction process. Just as with on-site concrete production, the concrete can be sourced as per the customized requirements from a ready mix concrete production unit and therefore concrete as per customized requirements is not at all a problem. The noise and environmental pollution caused at the site due to concrete production equipment can be avoided by getting ready mix concrete for the construction.Visit http://www.apolloinffratech.com/contact_us.html to know in detail about the leading ready mix concrete solutions provider in India.
Conclusion:
Therefore ready mix concrete is as efficient and in many cases even a better concrete production solution. It is a cost effective way for sourcing concrete and can greatly reduce the costs incurred in concrete production when produced on-site.
This article educates reader about advantages of ready mix concrete over the on-site concrete mixing process for constructions.